I assembled an arc lighter DIY kit from Aliexpress1 and combined it with an 18650 battery and a TP4056 charging board2.

images/electronics.jpg
Assembled electronics

I created a pattern for a box using Boxes.py and then modified it in Inkscape to add the labels and cutout for the USB plug.

images/pattern.svg
Pattern for laser cutter

Here it is glued together.

images/finished.jpg
Finished lighter

My daughter painted one camo.

images/painted.jpg
Painted camo

Footnotes


1

On Aliexpress, the item is called "DC3-5V DIY Kit High Voltage Generator Arc Igniter Lighter Kit For DIY Electronic Production Suite"

2

To allow charging via USB-C.